40 Series Land Cruiser To 80 Series Chassis Radiator Supports

Refab Engineering Radiator And Condenser kit For 40/80 Swap Fabrication Guide

75 Series Radiator Mounts.

Parts you will need.

  • 75 series Radiator ( this is a Adrad part number as reference)TOY9233CM 70 Series Man 90-96.
  • Factory rubber mounts for radiator and bolts to suit ( Adrad sell them)
  • AC condenser  Jay Air CN6286 ( can buy from cool drive)
  • 2 x M10 bolts 30mm with nuts/ spring and flat washers to suit.
  • Refer to engineer of choose for weld procedures and chassis modifications for use of this product in country or State.
  • Read all content in this guide before fitting product.
Assembly Snipet

PARTS AND NAMES INDEX !

Internal Gussets

STEP 1 !

Main Support

STEP 2 !

Engine Crane

Use engine crane / or beam to support radiator to fit in desired position. 

STEP 3 !

Left and Right side reference

Left And Right Reference Photo

Fabricating the left side

STEP 4!  Make sure you level radiator to the same angle as the grill get both sides even and check bonnet and pan hard clearance.

Fitting Steering Box Bracket

STEP 5!

Fabricating The Right Side. 

Once steering box bracket is bolted on.

Re check the level of the radiator to the same angle as the grill get both sides even and check bonnet and pan hard clearance.

check reference photos below of how to fabricate right side mount.

Steering Box Side

STEP 6!

Captive Nut Plate Fitting

STEP 7! Radiator Mounts Finished!

Condenser mounts.

Important note: condensor mounts need slight modification found a better way to mount condenser. This new design will be changed in the next batch and this information removed from website.

Brackets

STEP 8 ! ( modify  AC condenser Brackets)

Fit up

Final summary.

Please study the shop photos and description also check out gallery photos for reference.  If you find any mistakes or easier ways please email [email protected] Happy building legends!!!